A Tailored HVAC Strategy to Green Industrial Operations
In the industrial park of Laval, a company specializing in commercial furniture manufacturing recently took a major step forward in environmental responsibility. Aware of its carbon footprint and aiming to reduce energy costs, the company reached out to AirGreen to redesign its entire ventilation system. The goal: implement a sustainable HVAC solution capable of cutting CO₂ emissions in half, without compromising productivity or employee comfort.
Industrial Ventilation: A Strategic Lever for Reducing Carbon Emissions
In industrial environments, the ventilation system often accounts for a significant portion of total energy consumption. Poor air management not only leads to thermal losses but also results in unnecessary overuse of heating or air conditioning due to non-recovered fresh air intake.
Problems Identified During the Initial Audit
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No heat recovery in place
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Constant-speed fans running continuously without occupancy-based modulation
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Constant airflow system over 20 years old
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Work zones with fluctuating temperatures and constant discomfort
This situation resulted not only in energy waste, but also high operating costs and uneven temperature distribution across the workshop.
AirGreen’s Intervention: Complete Ventilation System Overhaul
Technical Study and Airflow Modeling
Our engineers began with a thermodynamic analysis of internal airflow, supported by 3D modeling of warm, cool, and stale air circuits. This helped pinpoint loss areas and zones left uncovered by the existing system.
Equipment Installed
AirGreen recommended and installed a Lennox L-Series 600 CFM HRV system, paired with smart air management through sensors and a programmable logic controller (PLC). The entire setup is connected to a remote-access digital interface.
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High-efficiency ECM motor
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Counterflow heat exchanger core, with 75% thermal recovery
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CO₂ and temperature sensors in every zone
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Centralized control panel with customizable schedules
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MERV 13 filters to improve indoor air quality
Renovation Work
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Complete removal of the existing system
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Installation of new insulated rigid ductwork to minimize thermal losses
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Integration of zoned ventilation units, independently controlled by production area
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Three-phase commissioning, to avoid any interruption to business operations
Results Achieved After 90 Days
Energy Performance Indicators
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52% reduction in energy consumption related to ventilation
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46.8% reduction in CO₂ emissions compared to the previous year
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Average indoor temperature improved by +3°C in winter without extra energy use
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Elimination of cold drafts and better comfort distribution throughout the facility
Testimonial from the Technical Director
“Thanks to AirGreen’s intervention, we not only lowered our operating costs, but also improved comfort for our teams. The system is reliable, intelligent, and adapts to activity levels in real time.”
Subsidies and Incentives Received
This project received $7,500 in funding through the ÉcoPerformance program from Énergir, designed to encourage mechanical system upgrades in industrial settings.
Other Potential Grants for Laval-Based Companies
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Tax credit for energy transition in commercial buildings
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Local municipal support programs for eco-conscious SMEs
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Québec government assistance for decarbonization initiatives
Why Choose AirGreen for Your Industrial HVAC Projects
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Expertise in large-volume ventilation and complex environments
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Ability to work without disrupting critical operations
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Durable, certified equipment from trusted brands like Lennox, Venmar, Fantech
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Post-installation support, including annual inspections and software updates
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End-to-end approach: study, design, installation, optimization, documentation
When Should a Company Rethink Its Ventilation System?
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When systems are over 15 years old
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In cases of abnormally high energy bills or consumption
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If temperatures vary significantly between zones
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During facility expansion or production changes
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When aiming to secure funding for decarbonization projects
AirGreen’s Tips for Industrial Facility Managers
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Never underestimate the impact of air renewal on energy costs
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Focus on heat recovery, intelligent modulation, and zoning
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Start with a full thermodynamic analysis before making changes
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Choose a local partner like AirGreen, who understands the realities of industrial operations in Greater Montreal