A flat roof installation designed for snow, wind and longevity
At AirGreen , we have just completed the installation of a Sharp wall-mounted heat pump – ZU1 series on a typical plex in Rosemont–La Petite-Patrie . The outdoor condenser is installed on the flat roof , on a raised pedestal designed to withstand Montreal winters : snowdrifts, gusts and freeze/thaw cycles. This project illustrates our approach to a demanding HVAC installation on a membrane roof building, combining performance , durability and respect for the co-ownership .
Why a Sharp (ZU1 range) for a Rosemont plex?
The Sharp ZU1 range is a new generation wall-mounted heat pump using R-32 refrigerant , recognized for:
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high seasonal efficiency in heating and air conditioning;
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reliable operation in extreme cold (optimized defrosting for our winters);
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controlled acoustics , appreciable in dense environments;
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Plasmacluster Ion technology, which contributes to healthier indoor air .
In a plex dwelling, the ZU1 wall-mounted head + condenser assembly efficiently covers the main living area (living room, dining room, open kitchen), while maintaining measured electricity consumption .
Built context: flat roof, access via hatch and membranes to be protected
The building has a membrane roof with access through a hatch . In this context, our priorities are:
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protect the envelope (no uncontrolled perforation of the membrane);
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control point loads on the roof insulation;
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ensure surface drainage in summer and mid-season;
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secure the device against blown snow and snowdrifts.
We chose a raised structure which:
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clears the underside of the unit by 18 to 24 inches to prevent burial in the event of a storm;
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distributes the load on roof-compatible distribution pads (without perforating the membrane);
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leaves the water free to flow to the drains.
Exterior Installation Details: Stability, Drainage, and Service
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Aluminum/galvanized steel pedestal : resistant to corrosion and freeze/thaw cycles; silent blocks to reduce vibration transmission to the structure.
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Orientation of the condenser in the dominant axis of the site winds to limit recirculation and promote defrosting .
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Rear and side clearance respected for air intake and extraction ; service space maintained for maintenance (pressure gauges, fin cleaning).
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Summer condensate management : controlled flow on the roof surface, away from membrane upstands; no stalactites at the roof edge.
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Shortest possible refrigeration path between the drilling and the unit, with continuous insulation to prevent condensation and losses.
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UV protection of weather-resistant ducts and attachments; caps and butyl tape at entry areas to maintain watertightness.
Crossing the envelope: sealing and fire protection
At the right of the opening (wall outlet to roof):
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installation of a sleeve to protect the insulation;
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membrane compatible sealant and clean finish on the exterior side;
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airtight seal on the interior side to block any moisture infiltration;
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compliance with fire requirements when the crossing touches a required separation.
These points prevent infiltration , moisture bridges and premature deterioration of materials.
Electrical connections and grounding
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Dedicated circuit with appropriate circuit breaker ;
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disconnection box accessible on the roof, positioned away from runoff;
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compliant equipotential bonding and earthing ;
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UV-resistant cabling and stainless steel fasteners for cold resistance.
Interior: high wall head, regular diffusion and gravity drain
Inside, the wall-mounted head is placed high in the living room, with clearances respected around the shutters. We have favored a gravity drain (when the layout allows it) for maximum reliability and silence ; otherwise, our teams provide a pump with an anti-siphon loop and simplified maintenance . The hooded finishes harmonize with the decor, while remaining accessible for filter maintenance.
What snow changes… and how we anticipate it
Installing on a flat roof in the middle of winter requires specific choices:
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Significant elevation : the air intake and the battery must remain clear of blown snow.
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No closed cavities around the device: we avoid creating snowdrift traps.
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Short refrigeration path to reduce losses and defrosting times .
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Checking defrosting during commissioning and instructions to the customer on automatic defrosting mode (normal phenomenon in very cold weather).
Result: the unit breathes , defrosts properly and maintains heating capacity , even after a storm.
Commissioning: rigorous check before handing over to the customer
We systematically proceed to:
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a deep vacuum (vacuum resistance control);
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a pressure/temperature check according to the outside temperature of the day;
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a complete electrical test (intensities, tightenings);
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calibration of scanning and instructions;
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customer training : filters, modes, gentle cleaning of fins, best practices in periods of intense cold.
Concrete benefits for the owner
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Stable comfort in the open area (efficient supplementary heating and uniform air conditioning);
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Healthier indoor air thanks to Plasmacluster ;
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Silence inside and out;
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Controlled consumption thanks to the inverter and careful insulation of the lines;
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Easy maintenance : clear access to the condenser and filters.
Grants and support
The performance of the ZU1 range opens access to assistance programs in effect in Quebec for efficient heat pumps . We support our customers in Montreal , Laval , Longueuil , on the North Shore and the South Shore : validation of eligibility, advice on related sealing and caulking , preparation of documents.
AirGreen Best Practices for a Flat Roof Heat Pump
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Elevate the condenser at least 18–24 in. above the expected snow plane.
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Move the appliance away from the risers and drains to allow free drainage.
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Distribute the load with membrane-compatible pads ; avoid piercing the cover.
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Take care with the continuous insulation of the refrigeration lines (no breaks when passing through the roof).
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Limit link lengths to preserve capacity and efficiency.
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Provide service access (secure path, clear hatch) for annual maintenance.
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Inform the customer: normal defrosting in winter, keep the unit clear , do not store objects against the pedestal.
Recommended HVAC maintenance
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Cleaning the head filters every 4–6 weeks during intensive periods.
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Annual inspection : exchangers, fans, electrical tightening, operating test.
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Gentle rinsing of the condenser fins at the start of the hot season.
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Checking the tightness of the structure fixings after the first winter.
Why AirGreen?
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Proven HVAC expertise on plexes and condos in Greater Montreal;
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Installation method suitable for flat roofs and membranes ;
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Complete support : sizing, implementation, installation, commissioning , HVAC maintenance and grant procedures ;
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Clean finishes and documentation provided to the customer for trouble-free operation.
Are you looking for a similar project in Rosemont–La Petite-Patrie , Montreal , Laval , Longueuil , on the North Shore or the South Shore ? Our technical advisors will study your building and recommend the most suitable wall-mounted heat pump , with a robust and durable flat roof installation .
