In Fabreville, Laval, we serviced a Sanyo wall-mounted heat pump (a mini-split) installed on a wall bracket, along an exterior vinyl siding. This type of installation is very common in residential settings: compact outdoor unit, disconnect box nearby, insulated refrigerant lines connected directly to the compressor.
The client contacted us about a problem that seemed simple, but which often ends up quickly degrading comfort: less efficient air conditioning, longer cycles, and irregular performance on hot days.
Symptoms observed on site: when the machine "struggles" without delivering the expected result
Upon our arrival, the scenario was typical of a wall unit that functions, but not to its full potential :
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Cooling is present, but slow and inconsistent.
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It seems like the system is running longer than before.
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Slight noise/vibration noticeable near the outdoor unit
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Signs of wear on the outdoor installation: exposed connections, aging insulation on the lines, wall mounting which should be checked
On a Sanyo inverter , these signals are important: inverter technology modulates power continuously, so when something goes wrong (pressure, heat exchange, ventilation, electrical control), the machine compensates… until it no longer compensates.
Our AirGreen diagnostic: checking the air, the cooling and the electricity (in the correct order)
For a reliable repair, you never "recharge" randomly and you never replace parts blindly. We followed our standard three-part method.
1) Mechanical control and installation
The unit is mounted on a wall bracket (very useful for preventing snow accumulation and protecting the unit), but this can also amplify vibrations if:
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The anchors have worked over time.
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the support is no longer perfectly stable.
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The conduits/cables are pulling on the machine.
So we checked:
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tightening the fasteners,
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the alignment of the unit,
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the condition of the silent blocks / contact points,
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the routing of conduits and ducts.
2) Refrigeration control (pressures, stability, leak tightness)
Next, let's get to the heart of the problem: the refrigeration circuit.
We measured operating pressures , stability under load, and paid particular attention to fittings (often flanges ) and areas where insulation is fatigued.
Result: the values indicated "possible" but not optimal operation, which is very compatible with a slight loss of refrigerant over time or a penalized heat exchange (fouled coil, disturbed ventilation, etc.).
3) Electrical control and protections
The photo clearly shows the disconnect box next to the unit. This is a key point: a poor connection, a worn contact, or an incorrectly calibrated protection can cause erratic behavior.
We have checked:
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the wiring and tightening,
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the general state of the protections,
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the quality of the connections (no overheating, no oxidation),
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the operation of the outdoor fan and the response of the inverter.
The repair: correcting the cause, not just the symptom
After validating the diagnosis, we carried out a complete, clean and lasting intervention:
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Inspection and repair of connections susceptible to micro-leaks (critical areas, flanges, tightening to the appropriate torque).
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Leak testing and circuit conditioning to confirm stability.
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Proper vacuuming to remove moisture and contaminants — essential to protect the compressor and ensure good performance.
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Adjusting the charge by refrigerating in a controlled manner (according to readings, not "by feel").
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Cleaning/checking the outdoor coil and checking the ventilation (a dirty exchanger can dramatically reduce efficiency).
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Vibration reduction : adjustments to the wall bracket, slight repositioning of the conduits/duct to avoid any mechanical stress, and checking the level of the unit.
Result: stabilized performance, shorter cycles, immediate comfort
Once the Sanyo heat pump is back in operation and stabilized:
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The system has regained a rapid performance increase
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The cycles have become shorter and more consistent again.
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The machine no longer "struggles" unnecessarily: the desired comfort is achieved without excessive consumption.
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Noise/vibration near the outdoor unit has been significantly reduced , which also improves the perceived quality on a daily basis.
In short: comfort restored, efficiency regained, and customer reassured .
The takeaway: a Sanyo inverter can last a long time… if it is properly maintained and repaired.
Sanyo wall-mounted heat pumps often have excellent longevity, but in Quebec (temperature variations, heating/cooling cycles, humidity, freezing/thawing), small details make a big difference: fittings, cleanliness of the exchangers, stability of the support, quality of electrical connections .
At AirGreen, our approach is simple:
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to diagnose methodically,
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correct the cause,
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to restore the system to stable and efficient operation.
Need a Sanyo wall-mounted heat pump repair in Laval or Greater Montreal?
If your wall-mounted heat pump is cooling less, heating unevenly, making more noise, or seems to be running continuously, our team can intervene quickly with a clear diagnosis and a lasting repair.
