THERMO 2000 BTH Ultra XL BTHULTXL48060 Commercial Electric Boiler | 60 kW - 480V

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Thermo 2000 BTH ULTRA XL 60 kW on 480 V three-phase: a twelve-element commercial electric boiler, as main heating or as backup.

Model numberBTHULTXL48060

60 kW480 V three-phase
204,720 BTU/hper Thermo 2000
12 x 5 kW277 V elements
480 V · three-phaseFour stagesHeat pump or geothermal backup
Series
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Quick facts

Model numberBTHULTXL48060
ManufacturerThermo 2000
Manufacturer designationBTH ULTRA XL 2.0, 60 kW / 480 V
Output60 kW (204,720 BTU/h)
Current72.2 A
Elements12 x 5 kW, 4 stages
Max. supply wire2/0

60 kW on 480 V, as main heating or as backup for a renewable source

Two roles for one commercial boiler

The BTH ULTRA XL is Thermo 2000’s commercial line of electric boilers, named the BTH ULTRA XL 2.0 in its specification document. The manufacturer presents it both as a commercial heating boiler and as backup for a heat pump, a geothermal or a solar system. The 60 kW, 480 V three-phase model brings together twelve 5 kW, 277 V elements, controlled in four stages, for 204,720 BTU/h according to Thermo 2000.

It is meant for office buildings, institutional buildings, warehouses and workshops whose electrical distribution is 480 V and that heat with hot water, whether through radiators, baseboards or a radiant slab.

Backing up a geothermal system on the North Shore

Think of an institutional building on the North Shore heated by a geothermal system connected to a hot-water loop. In deep cold, or while the geothermal system is being serviced, an electric source takes over. The 60 kW BTH ULTRA XL can fill that role; the loop connection and the controls of both sources are designed with the whole system, and we study them before proposing the setup.

On the electrical side, Thermo 2000 lists 72.2 A on 480 V three-phase and a supply wire of up to 2/0; circuit protection is set according to the electrical code. On the water side, the boiler holds 8 US gal (30 L), connects with 1 1/2 in male NPT fittings and works up to 30 psi (207 kPa). It measures 23 3/8 x 12 3/4 x 23 1/4 in (W x D x H), weighs 180 lb and mounts on the wall or on the floor on an optional stand.

Controls and safety

The T2 UltraSmart controller modulates output based on demand and water temperature based on the supplied outdoor sensor, with warm weather shutdown adjustable within a 0 to 105 °F range, a Boost mode and a pump purge. For safety, Thermo 2000 includes a low water cut-off with test button and indicator lights, a 30 psi (ASME) relief valve, two limit controls and fuses.

What our installation includes

The on-site estimate is free: we look at the voltage, the panel, the loop and, where applicable, the other heat source. The written quote specifies the boiler and the parts outside the list of supplied items, such as the circulator and the expansion tank. Our technicians install the boiler, connect the piping and the 480 V circuit, fill and purge the loop, then set up the controller. Thermo 2000 covers the tank for 10 years (limited warranty, closed-loop heating) and the electrical and mechanical components for 2 years (parts and accessories).

AirGreen is a family business established in Montreal for more than fifteen years, holding RBQ licence 5645-9605-01 for ventilation, refrigeration and electrical work.

Your quote

We serve Montreal, Laval, Longueuil, the North Shore and the South Shore. Ask for a free estimate to receive a written quote; financing is available.

01 · What it is for

60 kW on 480 V, on its own or backing up another source

Thermo 2000 presents the BTH ULTRA XL as a commercial heating boiler and as backup for a heat pump, a geothermal or a solar system. The 60 kW, 480 V model covers both roles on a hot-water loop.

  • Office buildings and institutional buildings on 480 V power
  • Electric backup for a geothermal system or a heat pump on a hot-water loop
  • Warehouses and workshops heated by a radiant slab
  • Replacing a 480 V commercial electric boiler
Twelve 5 kW elementsSplit over four stages, with output modulation based on demand.
72.2 A at 480 VFor 60 kW, Thermo 2000 lists 72.2 A and a supply wire of up to 2/0.
Low water cut-offIncluded, with test button and indicator lights; the 30 psi (ASME) relief valve is supplied.
02 · Specifications

Specifications

From the manufacturer’s documentation. A value the manufacturer does not publish is not listed.

ManufacturerThermo 2000
SeriesBTH ULTRA XL
Manufacturer designationBTH ULTRA XL 2.0, 60 kW / 480 V
TypeCommercial electric hot-water boiler, wall or floor installation (optional stand)
Output60 kW
Output in BTU/h204,720 BTU/h
Power supply480 VAC, 60 Hz, three-phase (277 V elements)
Current72.2 A
Max. supply wire size2/0
Heating elements12 x 5 kW
Stages4
Water volume8 US gal (30 L)
Water connections1 1/2 in male NPT (inlet/return and outlet/supply)
Relief valve and drain connections1 1/2 in MPT reduced to 3/4 in FPT
Max. working pressure30 psi (207 kPa)
Relief valve30 psi (ASME), supplied
Temperature range50 °F to 190 °F
Low water cut-offIncluded (test button and indicator lights)
ControllerT2 UltraSmart: backlit display, output modulation based on demand, water temperature modulation by outdoor sensor, warm weather shutdown (0 to 105 °F range), Boost mode, pump purge, 24 V
Outdoor sensorSupplied
Insulation2 in fibreglass (specification document)
Dimensions (W x D x H)23 3/8 x 12 3/4 x 23 1/4 in
Weight180 lb
Manufacturer warrantyThermo 2000: 10-year limited warranty on the tank (closed-loop heating, residential and commercial); 2 years on electrical and mechanical components (parts and accessories)
Model numberBTHULTXL48060
03 · Before installing

What to know before installing

  • 480 V three-phase, 60 Hz power (277 V elements): 72.2 A, per Thermo 2000. Circuit protection is set according to the electrical code.
  • Supply wire up to 2/0, per Thermo 2000.
  • As backup for another source, the loop connection and the controls are designed with the whole system: we study them before proposing the setup.
  • 180 lb and 8 US gal (30 L) of water: wall mounting or floor mounting on an optional stand.
  • The circulator and expansion tank are not on the list of supplied items: the quote specifies them.
In the box
  • 30 psi relief valve (ASME)
  • Drain valve
  • Outdoor sensor
  • Low water cut-off
  • Temperature and pressure gauge
  • Fittings and reducers
04 · Documents

Manufacturer documents

05 · See also

Explore the range

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06 · Questions

Frequently asked questions

Can it back up a geothermal system?

Thermo 2000 presents it as backup for a heat pump, a geothermal or a solar system. We study the loop connection and the controls of both sources before proposing the setup.

How much current does it draw?

72.2 A on 480 V three-phase, per Thermo 2000, with a supply wire of up to 2/0. Circuit protection follows the electrical code.

How many elements does it have?

Twelve 5 kW elements, controlled in four stages, for 60 kW, or 204,720 BTU/h according to Thermo 2000.

What safety devices does it have?

A low water cut-off with test button and indicator lights, a 30 psi (ASME) relief valve, two limit controls and fuses, according to Thermo 2000’s documents.

What is the manufacturer’s warranty?

A 10-year limited warranty on the tank (closed-loop heating, residential and commercial) and 2 years on electrical and mechanical components (parts and accessories).

AirGreen · Montréal, Laval, Longueuil, South Shore, North Shore

A 480 V, 60 kW BTH ULTRA XL, installed by AirGreen

Tell us about your project: we check the sizing, confirm availability and send you a quote. Or let our technicians install it for you.

RBQ 5645-9605-01Ventilation, refrigeration and electrical
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Specifications from the manufacturer’s documentation, checked on October 19, 2026.